Customer Interview

Space-Saving Production Realized by Muratec:
Achieving the Same Output with One-Fourth the Floor Space

Customer Overview

Shanker Forge Pvt. Ltd.

●Company Profile
[Headquarters] 
Faridabad, Haryana, India
[Business Type] Manufacturing of components for automotive, railway, agriculture, infrastructure, energy, and related sectors
[Website] https://www.shankerforge.com/

Shanker Forge Pvt. Ltd., based in Faridabad, Haryana, India, is a comprehensive parts manufacturer specializing in forging, casting, heat treatment, and machining. It supplies components to a wide range of industries, primarily the automotive sector, as well as railways, agricultural machinery, and infrastructure.

Its significant strengths lie in its technical capabilities and production system, enabling in-house integration of diverse processes such as advanced annealing, quenching and tempering, and shot blasting.

Murata Machinery has a longstanding business relationship with Shanker Forge through equipment supply. This time, Shanker Forge adopted our equipment to enhance efficiency and precision in its automotive component machining processes.

Reasons for Introduction and Selection

インタビューをする女性

Muratec

Could you tell us what led you to choose our equipment?

We simply couldn't meet the production volumes our customers demanded, so we were determined to improve productivity.
Furthermore, looking ahead, we recognized that labor‑ and space‑saving equipment would be essential, so we evaluated various manufacturers.
Among them, I recommended your company based on my experience using Muratec lathes at my previous job, where I personally witnessed their high productivity and reliability.
I found your equipment to be the best fit for our work, and above all, I was convinced that “Muratec is the most reliable choice.” 

Shanker Forge
Pvt. Ltd.
Mr.Dinbandhu

インタビューをする女性

Muratec

So you had a favorable impression of us from your previous job!
Thank you for your kind words.
Next, could you tell us what factors you prioritize when selecting equipment?

It's not just about price and delivery time, but whether the equipment can consistently deliver high quality and high productivity.
For work that requires continuous production without compromising quality, I believe “choosing Muratec is always the right decision.”
When considering automation equipment, we place Muratec at the top of our list of candidates —that's how much trust we have in your company. 

Shanker Forge
Pvt. Ltd.
Mr.Dinbandhu

Impressions of Muratec

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Muratec

After implementing the Muratec lathe machine, how did it perform in actual operation?

While standard training is required to operate the machine, no special skills are needed, making it very easy to use.
Issues such as cycle time, tool life, and chuck marks can occur, but the Muratec team addresses each one with great care, which builds a strong sense of trust.
The loader’s movement is also extremely fast. For example, when we wanted to reduce the cycle time by two seconds, we were able to achieve it simply by adjusting the program. Doing this manually would be unrealistic — it truly demonstrates the machine’s capabilities.

Shanker Forge Pvt. Ltd.
Mr. Dinbandhu

Results After Implementation

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Muratec

Could you tell us about the actual results of the implementation?

We've seen clear results in both quality and productivity, but the space-saving effect has been particularly significant.
To achieve the same production volume with other machines, I believe we would need more than four times the floor space compared to Muratec’s equipment.
Being able to maintain high productivity within our limited space has been a tremendous advantage for us.
In addition, the machines are extremely robust, enabling reliable 24/7 operation with complete confidence.
Maintaining a 96% uptime rate under round‑the‑clock operation is truly remarkable, especially given how difficult continuous 24‑hour operation is with other equipment.

Shanker Forge Pvt. Ltd. Mr.Dinbandhu

Future Vision

インタビューをする女性

Muratec

Finally, could you share your future outlook and the challenges you anticipate?

Globally, various costs and rents continue to rise, while quality and precision requirements are becoming increasingly stringent.
To maintain our competitiveness under these circumstances, we aim to further enhance our productivity going forward. By continuously pursuing productivity improvements, we also intend to strengthen our cost competitiveness even more.

Shanker Forge Pvt. Ltd.
Mr.Amit

ーIn Closing

We had the pleasure of interviewing Shanker Forge Pvt. Ltd.
Thank you very much for taking the time to speak with us and for your continued support.

CONTACT

If you are considering automated production,
please contact Muratec.

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